Paper · 2026 · Processes

From Cell Physiology to Process Design: Spray-Drying-Based Production of a Stable and Functional Ensifer meliloti Bioinoculant

Florencia Belén Alvarez Strazzi; María Evangelina Carezzano; Martina Guerrieri Magrini; et al.

2
claims
6
verbatim quotes
0
citations
3
research areas
✓
Open access · cc-by

Abstract

The formulation of rhizobial bioinoculants remains a critical bottleneck for the large-scale deployment of biological nitrogen fixation in sustainable agriculture, mainly due to limitations in the stability and viability of conventional liquid products. In this study, a spray-drying-based process was developed and optimized to produce a stable and functional bioinoculant using Ensifer meliloti Rm8530, an EPS II–producing strain with enhanced stress tolerance. Strain robustness was evaluated through thermal and osmotic stress assays, together with growth performance across relevant temperature and pH ranges. Six carrier-based formulations combining polysaccharides and proteins were then tested under controlled spray-drying conditions. Process performance was assessed in terms of powder recovery, residual moisture, bacterial survival, yield, and storage stability over 16 weeks. The morphological integrity of spray-dried particles and rehydrated cells was analyzed by scanning electron microscopy. The biological functionality of selected formulations was subsequently validated in planta using alfalfa as a host model. Among the formulations tested, a mixed alginate–gum Arabic matrix showed the best overall balance between process efficiency, post-drying viability, long-term stability, and symbiotic performance. Spray-dried cells retained the ability to induce nodulation and support early plant responses under the conditions evaluated. These results demonstrate that spray drying, combined with appropriate strain selection and formulation design, constitutes a viable and scalable platform for producing stable, functional rhizobial bioinoculants.

Abstract from the paper’s OpenAlex record; open copy licensed cc-by. Read at the source ↗

The text the model read, with the source record’s inline markup (italics, sub- and superscripts) rendered and its character entities decoded; quote offsets refer to the raw text.

Claims 2

Method / resourceobservedoriginal resultpositivemeasured

Claim · model-written summary

Among the formulations tested, a mixed alginate–gum Arabic matrix gave the best overall balance of process efficiency, post-drying viability, stability and symbiotic performance

Taxon
alfalfaMedicago sativae2
Treatment
mixed alginate–gum Arabic matrixe1
Interactor
Ensifer melilotiSinorhizobium melilotie0symbiont
Outcome
overall balance between process efficiency, post-drying viability, long-term stability, and symbiotic performancee1
Comparator
the formulations testede1

Organisms pictured · Representative pictures of the matched species, not figures from the paper.

Medicago sativa
Medicago sativa · TaxonDrepanostoma · CC BY 4.0 · iNaturalist ↗
Sinorhizobium meliloti
Sinorhizobium meliloti · InteractorNinjatacoshell · CC BY-SA 3.0 · Wikimedia Commons ↗

Verbatim

e0

“using Ensifer meliloti Rm8530”

✓ located verbatim in the source · abstract, characters 374–403 · show in text ↑
e1

“Among the formulations tested, a mixed alginate–gum Arabic matrix showed the best overall balance between process efficiency, post-drying viability, long-term stability, and symbiotic performance”

✓ located verbatim in the source · abstract, characters 1131–1326 · show in text ↑
e2

“validated in planta using alfalfa as a host model”

✓ located verbatim in the source · abstract, characters 1080–1129 · show in text ↑
Observationobservedoriginal resultpositivemeasured

Claim · model-written summary

Spray-dried Ensifer meliloti cells retained the ability to induce nodulation and support early plant responses under the conditions evaluated

Taxon
alfalfaMedicago sativae2
Treatment
Spray-dried cellse3
Interactor
Ensifer melilotiSinorhizobium melilotie0symbiont
Outcome
induce nodulation and support early plant responsese3
Qualifier
under the conditions evaluatede3

Organisms pictured · Representative pictures of the matched species, not figures from the paper.

Medicago sativa
Medicago sativa · TaxonDrepanostoma · CC BY 4.0 · iNaturalist ↗
Sinorhizobium meliloti
Sinorhizobium meliloti · InteractorNinjatacoshell · CC BY-SA 3.0 · Wikimedia Commons ↗

Verbatim

e0

“using Ensifer meliloti Rm8530”

✓ located verbatim in the source · abstract, characters 374–403 · show in text ↑
e2

“validated in planta using alfalfa as a host model”

✓ located verbatim in the source · abstract, characters 1080–1129 · show in text ↑
e3

“Spray-dried cells retained the ability to induce nodulation and support early plant responses under the conditions evaluated”

✓ located verbatim in the source · abstract, characters 1328–1452 · show in text ↑